Prefabricated Steel Structure Budget-friendly Choice

Through 100% off-line factory processing and BIM technology, GAOERJI prefabricated steel structures achieve millimeter-level component accuracy and shorten the on-site construction period by more than 40%. GAOERJI have independent research and development and large-scale production base, as a source manufacturer directly to the world, excluding trade differences, to ensure that you get a very competitive factory cost and transparent delivery cycle.

Q355B grade high strength steel Material
maximum single span up to 72 meters Span range
SA2.5 sand blasting derusting Surface treatment
site assembly cycle 4 weeks Construction time
the main structure of more than 50 years Service life
maximum fire resistance 3 hours Fire rating
error less than 0.5mm Machining tolerance
Prefabricated Steel Structure

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integrated BIM modeling and CNC automatic hole cutting technology are adopted to control the connection hole position error of prefabricated parts within 0.5mm. This extreme precision ensures zero rework of bolted connections on site, significantly reducing the total contractor’s secondary labor costs.

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all components are subjected to Sa2.5 grade sandblasting and derusting treatment, and sprayed with epoxy zinc-rich primer of not less than 120 microns. This provides prefabricated steel structures with excellent protection against acid rain and high salt spray, extending the first large-scale maintenance cycle to 20 years.

gear

all cutting, welding and drilling processes are completed in the factory, realizing true “dry work” construction. This solves the pain point of strong environmental dependence of traditional site construction, and can still maintain the project progress in rainy season or extremely cold weather.

gear

high-quality alloy steel with high tensile strength is selected, which reduces the steel consumption by 15% under the same bearing capacity than traditional Q235 material. The lightweight structural design not only reduces the cost of foundation construction, but also improves the overall seismic performance by reducing the weight.

gear

Abandon complex field welding, using 10.9-grade large hexagonal high-strength bolt connection technology. This makes the 5000 square meters of prefabricated steel structure only 5-8 workers in 30 days to complete the main assembly, delivery speed 1 times.

gear

Optimize component size for international logistics and develop a dedicated modular rack packaging system. This solves the pain point of high sea damage rate of large components, and ensures that the paint surface of the components is not scratched or collided while fully loaded with containers.

Technical dimensionDetailed parameter standardsReference Standard
Steel strengthYield strength ≥ 355 MPaGB/T 1591 / ASTM A572
Welding qualityLevel 1/Level 2 Ultrasonic Non-destructive TestingAWS D1.1 / GB 50205
Painting systemEpoxy zinc-rich primer + micaceous iron oxide intermediate coatFilm thickness: 120μm – 250μm
Wind pressure resistance rating≥ 0.85 kN/m²Withstands typhoon loads of level 16 or higher.
Roof drainage360° mechanical interlocking seamCompletely eliminate the risk of water leakage
Seismic fortificationIntensity of 9 degreesFlexible energy dissipation support system
Fireproof coveringUltra-thin fireproof coating for steel structuresMeets F1.0 – F3.0 standards

Industrial Property General Contractor (EPC)

A general contractor for excellence in engineering quality and demanding lead times. The GAOERJI prefabricated steel structure scheme can effectively reduce the construction risk of the project site and help the engineering party to pass the government’s safety and quality acceptance at one time.

prefabricated steel structure Applicable Scenarios

Transnational logistics and e-commerce group

for enterprises that need to complete the construction of large-scale transshipment storage in a short period of time. Our modular prefabrication solution solves the problem of long construction cycle and slow start-up of the traditional transfer center, so that the customer’s business network can be quickly rolled out.

prefabricated steel structure Applicable Scenarios

Government infrastructure construction department

reconstruction or temporary security public construction projects for disaster-stricken areas. The standardized characteristics of prefabricated production solve the pain points of material shortage and shortage of skilled workers, and ensure the quality delivery of livelihood projects within the limit of construction period.

prefabricated steel structure Applicable Scenarios

Energy and Mining Engineering Team

For builders who build facilities in harsh natural environments (e. g. deserts or high frigid zones). The minimalist on-site assembly process of prefabricated steel structures solves the core technical obstacles of poor welding conditions and difficult quality assurance in the field.

prefabricated steel structure Applicable Scenarios
prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

Q355B grade structural steel produced by Baosteel or Shougang is strictly selected as the main raw material in the GAOERJI to ensure that it has excellent low-temperature impact power and cold bending performance. The welding material is high-toughness carbon dioxide gas shielded welding wire to ensure that the weld strength is higher than the base material. All exposed fasteners are made of Dacromet process or stainless steel material, from the source of raw materials to eliminate the impact of rust on the life of the overall structure.

prefabricated steel structure life and after-sales service

attention

Pre-sales and after-sales service

provide BIM model deepening and wind and snow load structure checking before sales; In the after-sales stage, the GAOERJI provides traceability codes for each component, and presents spare high-strength bolts and repair paint packages. We are committed to providing 15 years of global insurance services for the main structural defects.

attention

Product Life and Description

The expected service life of this prefabricated steel structure is 50 to 70 years. In the instructions for use, it is recommended to perform a visual inspection of the structural connections every 5 years and keep the drainage groove clean. Thanks to the high-level corrosion protection process, the structure does not need to be repainted for the first 20 years of service in a conventional environment.

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factory

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Q: How do prefabricated steel structures prevent rust in long-distance shipping?
A: Before leaving the factory, we will wrap the components with double-layer film winding and pre-treat the uncoated parts such as bolt holes with anti-rust grease to ensure that there is no risk of salt spray erosion during the 45-day shipping period.
Q: Can this prefabricated scheme cope with super heavy crane loads?
A: Yes. In the deepening design stage, we will strengthen the main column section according to your crane tonnage (e. g. 50 tons and above) and preset the bracket connection point to ensure that the prefabricated components can withstand the dynamic load generated by heavy industrial processing.
Q: What if the on-site assembly finds that the hole position is not right?
A: It is GAOERJI to carry out 100% pre-assembly test and numerical control scanning before shipment. Due to the use of CNC machining, the hole position tolerance is less than 0.5mm, ensuring that the on-site bolt installation rate reaches 100% of the one-time pass rate.
Q: Does your prefabricated steel structure support overseas building codes?
A: Yes. We can implement AISC (American Standard), Eurocode (European Standard) or Australian building standards according to project requirements, and provide structural calculations and material certificates that meet local approval requirements.
Q: Does factory prefabrication have a big impact on cost?
A: Although the unit price of unit component is slightly higher than that of bulk steel, the comprehensive cost of ownership (ROI) of the project is usually more than 10% lower than that of on-site production by reducing the lifting labor cost by 50% and shortening the construction period by 40%.
Q: Can prefabricated buildings be made into beautiful multi-storey offices?
A: Totally. Our system supports perfect integration with glass curtain walls and decorative sandwich panels. Prefabricated steel structure is not equal to the warehouse appearance, it can realize extremely modern commercial facade and flexible indoor large span office space.
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Prefabricated Steel Structure Budget-friendly Choice

Through 100% off-line factory processing and BIM technology, GAOERJI prefabricated steel structures achieve millimeter-level component accuracy and shorten the on-site construction period by more than 40%. GAOERJI have independent research and development and large-scale production base, as a source manufacturer directly to the world, excluding trade differences, to ensure that you get a very competitive factory cost and transparent delivery cycle.

Prefabricated Steel Structure

gear

integrated BIM modeling and CNC automatic hole cutting technology are adopted to control the connection hole position error of prefabricated parts within 0.5mm. This extreme precision ensures zero rework of bolted connections on site, significantly reducing the total contractor’s secondary labor costs.

gear

all components are subjected to Sa2.5 grade sandblasting and derusting treatment, and sprayed with epoxy zinc-rich primer of not less than 120 microns. This provides prefabricated steel structures with excellent protection against acid rain and high salt spray, extending the first large-scale maintenance cycle to 20 years.

gear

all cutting, welding and drilling processes are completed in the factory, realizing true “dry work” construction. This solves the pain point of strong environmental dependence of traditional site construction, and can still maintain the project progress in rainy season or extremely cold weather.

gear

high-quality alloy steel with high tensile strength is selected, which reduces the steel consumption by 15% under the same bearing capacity than traditional Q235 material. The lightweight structural design not only reduces the cost of foundation construction, but also improves the overall seismic performance by reducing the weight.

gear

Abandon complex field welding, using 10.9-grade large hexagonal high-strength bolt connection technology. This makes the 5000 square meters of prefabricated steel structure only 5-8 workers in 30 days to complete the main assembly, delivery speed 1 times.

gear

Optimize component size for international logistics and develop a dedicated modular rack packaging system. This solves the pain point of high sea damage rate of large components, and ensures that the paint surface of the components is not scratched or collided while fully loaded with containers.

Technical dimensionDetailed parameter standardsReference Standard
Steel strengthYield strength ≥ 355 MPaGB/T 1591 / ASTM A572
Welding qualityLevel 1/Level 2 Ultrasonic Non-destructive TestingAWS D1.1 / GB 50205
Painting systemEpoxy zinc-rich primer + micaceous iron oxide intermediate coatFilm thickness: 120μm – 250μm
Wind pressure resistance rating≥ 0.85 kN/m²Withstands typhoon loads of level 16 or higher.
Roof drainage360° mechanical interlocking seamCompletely eliminate the risk of water leakage
Seismic fortificationIntensity of 9 degreesFlexible energy dissipation support system
Fireproof coveringUltra-thin fireproof coating for steel structuresMeets F1.0 – F3.0 standards

Industrial Property General Contractor (EPC)

A general contractor for excellence in engineering quality and demanding lead times. The GAOERJI prefabricated steel structure scheme can effectively reduce the construction risk of the project site and help the engineering party to pass the government’s safety and quality acceptance at one time.

prefabricated steel structure Applicable Scenarios

Transnational logistics and e-commerce group

for enterprises that need to complete the construction of large-scale transshipment storage in a short period of time. Our modular prefabrication solution solves the problem of long construction cycle and slow start-up of the traditional transfer center, so that the customer’s business network can be quickly rolled out.

prefabricated steel structure Applicable Scenarios

Government infrastructure construction department

reconstruction or temporary security public construction projects for disaster-stricken areas. The standardized characteristics of prefabricated production solve the pain points of material shortage and shortage of skilled workers, and ensure the quality delivery of livelihood projects within the limit of construction period.

prefabricated steel structure Applicable Scenarios

Energy and Mining Engineering Team

For builders who build facilities in harsh natural environments (e. g. deserts or high frigid zones). The minimalist on-site assembly process of prefabricated steel structures solves the core technical obstacles of poor welding conditions and difficult quality assurance in the field.

prefabricated steel structure Applicable Scenarios
prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

prefabricated steel structure raw materials/materials

Q355B grade structural steel produced by Baosteel or Shougang is strictly selected as the main raw material in the GAOERJI to ensure that it has excellent low-temperature impact power and cold bending performance. The welding material is high-toughness carbon dioxide gas shielded welding wire to ensure that the weld strength is higher than the base material. All exposed fasteners are made of Dacromet process or stainless steel material, from the source of raw materials to eliminate the impact of rust on the life of the overall structure.

prefabricated steel structure life and after-sales service

attention

Pre-sales and after-sales service

attention

Product Life and Description

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FAQ

FAQ

Q: How do prefabricated steel structures prevent rust in long-distance shipping?
A: Before leaving the factory, we will wrap the components with double-layer film winding and pre-treat the uncoated parts such as bolt holes with anti-rust grease to ensure that there is no risk of salt spray erosion during the 45-day shipping period.
Q: Can this prefabricated scheme cope with super heavy crane loads?
A: Yes. In the deepening design stage, we will strengthen the main column section according to your crane tonnage (e. g. 50 tons and above) and preset the bracket connection point to ensure that the prefabricated components can withstand the dynamic load generated by heavy industrial processing.
Q: What if the on-site assembly finds that the hole position is not right?
A: It is GAOERJI to carry out 100% pre-assembly test and numerical control scanning before shipment. Due to the use of CNC machining, the hole position tolerance is less than 0.5mm, ensuring that the on-site bolt installation rate reaches 100% of the one-time pass rate.
Q: Does your prefabricated steel structure support overseas building codes?
A: Yes. We can implement AISC (American Standard), Eurocode (European Standard) or Australian building standards according to project requirements, and provide structural calculations and material certificates that meet local approval requirements.
Q: Does factory prefabrication have a big impact on cost?
A: Although the unit price of unit component is slightly higher than that of bulk steel, the comprehensive cost of ownership (ROI) of the project is usually more than 10% lower than that of on-site production by reducing the lifting labor cost by 50% and shortening the construction period by 40%.
Q: Can prefabricated buildings be made into beautiful multi-storey offices?
A: Totally. Our system supports perfect integration with glass curtain walls and decorative sandwich panels. Prefabricated steel structure is not equal to the warehouse appearance, it can realize extremely modern commercial facade and flexible indoor large span office space.
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