Prefabricated Steel Bridges

Wedospace uses modular factory prefabrication process, supports accelerated bridge construction technology.The on-site installation time is reduced by more than 50%, the design life is more than 100 years, and it fully meets the HL-93 and Eurocode load standards,and supports for bulk purchases.

Prefabricated Steel Bridges

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Compared with traditional cast-in-place concrete bridges, prefabricated steel bridges are produced by factory prefabrication. Only simple bolt connection or hoisting is required on site, and the main structure can be erected within 1-3 days, the overall project cycle is shortened by 40%-60%, and the interference to traffic and surrounding environment is significantly reduced.

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All steel components are manufactured in a controlled factory environment with cutting and drilling accuracy within ± 1mm. This high-precision processing eliminates the common assembly errors in on-site construction, ensures that the stress distribution at the bridge splicing is uniform, and the fatigue strength is more than 30% higher than that of the on-site welded structure.

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The main structure is made of ASTM A709-50W weathering steel or hot dip galvanized (coating thickness ≥ 85μm). After being exposed to the atmosphere, the surface of weathering steel forms a dense oxidation protective layer, which not only eliminates the cost of regular painting maintenance, but also ensures a service life of more than 100 years in coastal or high humidity environments.

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The self-weight of Prefabricated steel bridges is only 1/3 to 1/2 of that of a concrete bridge of the same span. The lighter superstructure weight significantly reduces the load requirements of the abutment and foundation, allowing the use of a smaller size shallow foundation or reducing the depth of the pile foundation, thereby saving the foundation engineering budget by about 20%-30%.

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Through the optimized combination of truss or beam structures, a single span span can cover more than 20 feet (6m) to 300 feet (90m) without the need for intermediate piers. This design is especially suitable for the construction of deep valleys, rivers or existing highway overpasses, avoiding complicated cofferdam construction.

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As a permanently recyclable material, steel can be recycled by 100 percent after the bridge is decommissioned. In addition, the modular design supports non-destructive disassembly and off-site reorganization, which is suitable for temporary temporary bridges or emergency disaster relief channels. Compared with concrete construction waste, carbon emissions are reduced by more than 65%.

Core parametersSpecifications
Product NamePrefabricated Steel Bridges
Structural formWarren trusses, Pratt trusses, steel plate beams
Standard span range6m – 90m (Clear Span), unlimited multi-span connections
lane widthSingle-lane (3.5m) to multi-lane (12m+), with support for customized sidewalks.
Main steel gradesASTM A709 Grade 50W (weathering steel), Grade 36, Grade 50
Design load standardAASHTO HL-93, HS-20, HS-25, Eurocode LM1
Anti-corrosion treatmentHot-dip galvanized (ASTM A123), three-coat paint system, or bare weathering steel.
Connection methodHigh-strength friction bolt connection (ASTM F3125 Grade A325/A490)
Bridge deck systemPrecast concrete panels, orthotropic steel bridge decks, anti-slip grating
Design life≥ 100 years
Manufacturing tolerancesCompliant with AWS D1.5 Bridge Welding Code standard
With industrial production and lightweight characteristics, Wedospace’s prefabricated steel bridges has significant advantages in construction efficiency and life cycle cost compared with traditional cast-in-place reinforced concrete bridges.
Prefabricated Steel Bridges Comparison Points
solution

Solve the problem of long-term traffic paralysis caused by construction

For bridge replacement projects on busy roads or key transportation hubs, the prefabricated steel bridges solves the problem that traditional cast-in-place concrete bridges need to close the road for months and wait for maintenance. Through night hoisting or sliding jacking construction, the road closure time can be reduced to less than 48 hours, which greatly alleviates the social cost caused by traffic congestion.
solution

Solve the problem of difficult quality control of concrete in remote areas

For remote projects in mountainous areas, forest areas or lack of concrete mixing plants, the problem of substandard concrete strength caused by temperature, humidity and raw material transportation restrictions for on-site pouring is solved. The prefabricated steel bridge is manufactured and tested under the constant temperature and humidity environment of the factory, and only needs to be assembled when delivered to the site, ensuring the consistency of structural strength and engineering quality.
solution

Solve the problem of high foundation treatment cost of soft soil foundation.

For the construction of infrastructure in swamps, tidal flats or soft soil areas, the problem of budget overruns caused by the need for deep pile foundation support for heavy concrete bridges is solved. Due to the light weight of the steel bridge, the requirements for the bearing capacity of the foundation can be greatly reduced, allowing the use of micro-piles or extended foundations, significantly reducing the risk and investment of concealed works.

Municipal Traffic and Highway Bureau

It is suitable for the rapid upgrading of urban overpass, pedestrian overpass and rural highway bridge. Such customers are concerned about long-term maintenance costs and traffic diversion during construction, Prefabricated the rapid erection of steel bridges meets their needs to minimize public disturbance.

Prefabricated Steel Bridges Target audience

Mining and Energy Development Corporation

It is applicable to transportation roads in mining areas, access roads for oil fields and access roads for hydropower station construction. For the high axle load requirements of heavy mining cards (such as dump trucks over 100 tons), steel bridges can be customized with reinforced structures and have asset reuse value for disassembly and relocation due to changes in the mining area.

Prefabricated Steel Bridges Target audience

Private land developers and golf courses

Suitable for water system spans connecting residential areas, resort islands or golf courses. This type of customer focus on landscape aesthetics and the degree of environmental damage caused by construction. The natural rust red appearance of weathering steel can be integrated into the natural landscape without the need for heavy machinery to damage vegetation.

Prefabricated Steel Bridges Target audience

Emergency Rescue and Army Engineering Department

It is suitable for emergency repair or construction of combat readiness passage after flood and earthquake destroy bridge. Modular prefabricated steel bridges (such as Bailey beam derivatives) can be stored in warehouses, transported by truck or helicopter after a disaster, and quickly assembled and opened to traffic by manpower or light equipment without professional power equipment.

Prefabricated Steel Bridges Target audience
011

Pour concrete abutments or install steel pile caps according to the supplied load counterforce diagram paper. Ensure that the elevation error of the support cushion stone is controlled within ± 5mm, and the anchor bolt hole position is reserved. The concrete strength must reach more than 75% of the design value before the beam can be erected.

022

Unload the steel members at the side of the bridge site. The main truss, cross beam and horizontal joint shall be assembled on the ground with high strength bolts according to the numbered drawings. It is recommended to use a torque wrench for final tightening at 100% of the specified torque value, and it is strictly prohibited to strike and correct the hole position.

033

For bridges with small span (<30m), large-tonnage truck cranes are used to directly hoist them in place. For canyons with large span or where hoisting platforms cannot be established, the cantilever pushing method guided by nose frame (Cantilever Launching) is adopted, and the bridge is smoothly pushed to the opposite abutment by rollers.

044

After the main structure is in place, install the prefabricated bridge deck or lay the steel grating. Guardrails, expansion joints and drainage systems will then be installed. Before opening to traffic, a detailed check of the connecting nodes must be carried out to ensure that all temporary supports have been removed and the bearings are working properly.

certificate

factory

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Q1: What is the expected service life of Prefabricated steel bridges?
A: Designed in accordance with AASHTO and Eurocode standards, combined with the use of hot-dip galvanized or weathering steel materials, our prefabricated steel bridges are typically designed to last more than 100 years and require minimal maintenance for the first 40-50 years in normal environments.
Q2: How much load can this bridge bear? Can heavy trucks pass?
A: Yes. Our bridges are designed to fully comply with AASHTO HL-93 highway load standards and can withstand standard 72,000 lb (approximately 32.6 tons) design truck and lane loads. For mines or special transportation, we can customize the design of heavy-duty bridges carrying HS-25 or higher (100 tons +).
Q3: How long does it take to customize the 1 of a prefabricated steel bridge?
A: The production cycle of standard design is usually 6-8 weeks. For complex customized spans or special load requirements, it usually takes 10-14 weeks from engineering drawing confirmation to factory delivery. This is more than 50% faster than the cycle of cast-in-place concrete bridges.
Q4: How is transportation and logistics solved?
A: Our bridge adopts modular split design. The maximum component size is usually controlled within the loading range of 40-foot standard container or standard flatbed trailer (length <12m, width <2.5m). It can reach most ports and inland construction sites in the world without expensive over-limit transportation permits.
Q5: What is the cost of steel bridges compared to concrete bridges?
A: In terms of initial material cost, steel may be slightly higher than concrete. However, considering the savings of more than 50% of the construction period, reduced ground treatment costs, lower heavy equipment rental fees and long-term low maintenance costs, the total cost of the comprehensive project of Prefabricated steel bridges is usually very competitive.
Q6: Does the installation process require professional welding workers?
A: No need. Our prefabricated steel bridges are fully bolted, and all welding work is done in the factory and inspected. On-site installation can be completed only by ordinary technical workers using a torque wrench, without on-site welding, which not only reduces labor costs, but also avoids hidden dangers of on-site welding quality.
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Prefabricated Steel Bridges

Wedospace uses modular factory prefabrication process, supports accelerated bridge construction technology.The on-site installation time is reduced by more than 50%, the design life is more than 100 years, and it fully meets the HL-93 and Eurocode load standards,and supports for bulk purchases.

Prefabricated Steel Bridges

gear

Compared with traditional cast-in-place concrete bridges, prefabricated steel bridges are produced by factory prefabrication. Only simple bolt connection or hoisting is required on site, and the main structure can be erected within 1-3 days, the overall project cycle is shortened by 40%-60%, and the interference to traffic and surrounding environment is significantly reduced.

gear

All steel components are manufactured in a controlled factory environment with cutting and drilling accuracy within ± 1mm. This high-precision processing eliminates the common assembly errors in on-site construction, ensures that the stress distribution at the bridge splicing is uniform, and the fatigue strength is more than 30% higher than that of the on-site welded structure.

gear

The main structure is made of ASTM A709-50W weathering steel or hot dip galvanized (coating thickness ≥ 85μm). After being exposed to the atmosphere, the surface of weathering steel forms a dense oxidation protective layer, which not only eliminates the cost of regular painting maintenance, but also ensures a service life of more than 100 years in coastal or high humidity environments.

gear

The self-weight of Prefabricated steel bridges is only 1/3 to 1/2 of that of a concrete bridge of the same span. The lighter superstructure weight significantly reduces the load requirements of the abutment and foundation, allowing the use of a smaller size shallow foundation or reducing the depth of the pile foundation, thereby saving the foundation engineering budget by about 20%-30%.

gear

Through the optimized combination of truss or beam structures, a single span span can cover more than 20 feet (6m) to 300 feet (90m) without the need for intermediate piers. This design is especially suitable for the construction of deep valleys, rivers or existing highway overpasses, avoiding complicated cofferdam construction.

gear

As a permanently recyclable material, steel can be recycled by 100 percent after the bridge is decommissioned. In addition, the modular design supports non-destructive disassembly and off-site reorganization, which is suitable for temporary temporary bridges or emergency disaster relief channels. Compared with concrete construction waste, carbon emissions are reduced by more than 65%.

Core parametersSpecifications
Product NamePrefabricated Steel Bridges
Structural formWarren trusses, Pratt trusses, steel plate beams
Standard span range6m – 90m (Clear Span), unlimited multi-span connections
lane widthSingle-lane (3.5m) to multi-lane (12m+), with support for customized sidewalks.
Main steel gradesASTM A709 Grade 50W (weathering steel), Grade 36, Grade 50
Design load standardAASHTO HL-93, HS-20, HS-25, Eurocode LM1
Anti-corrosion treatmentHot-dip galvanized (ASTM A123), three-coat paint system, or bare weathering steel.
Connection methodHigh-strength friction bolt connection (ASTM F3125 Grade A325/A490)
Bridge deck systemPrecast concrete panels, orthotropic steel bridge decks, anti-slip grating
Design life≥ 100 years
Manufacturing tolerancesCompliant with AWS D1.5 Bridge Welding Code standard

Prefabricated Steel Bridges Comparison Points

Prefabricated Steel Bridges Comparison Points
solution
Solve the problem of long-term traffic paralysis caused by construction
For bridge replacement projects on busy roads or key transportation hubs, the prefabricated steel bridges solves the problem that traditional cast-in-place concrete bridges need to close the road for months and wait for maintenance. Through night hoisting or sliding jacking construction, the road closure time can be reduced to less than 48 hours, which greatly alleviates the social cost caused by traffic congestion.
solution
Solve the problem of difficult quality control of concrete in remote areas
For remote projects in mountainous areas, forest areas or lack of concrete mixing plants, the problem of substandard concrete strength caused by temperature, humidity and raw material transportation restrictions for on-site pouring is solved. The prefabricated steel bridge is manufactured and tested under the constant temperature and humidity environment of the factory, and only needs to be assembled when delivered to the site, ensuring the consistency of structural strength and engineering quality.
solution
Solve the problem of high foundation treatment cost of soft soil foundation.
For the construction of infrastructure in swamps, tidal flats or soft soil areas, the problem of budget overruns caused by the need for deep pile foundation support for heavy concrete bridges is solved. Due to the light weight of the steel bridge, the requirements for the bearing capacity of the foundation can be greatly reduced, allowing the use of micro-piles or extended foundations, significantly reducing the risk and investment of concealed works.

Municipal Traffic and Highway Bureau

It is suitable for the rapid upgrading of urban overpass, pedestrian overpass and rural highway bridge. Such customers are concerned about long-term maintenance costs and traffic diversion during construction, Prefabricated the rapid erection of steel bridges meets their needs to minimize public disturbance.

Prefabricated Steel Bridges Target audience

Mining and Energy Development Corporation

It is applicable to transportation roads in mining areas, access roads for oil fields and access roads for hydropower station construction. For the high axle load requirements of heavy mining cards (such as dump trucks over 100 tons), steel bridges can be customized with reinforced structures and have asset reuse value for disassembly and relocation due to changes in the mining area.

Prefabricated Steel Bridges Target audience

Private land developers and golf courses

Suitable for water system spans connecting residential areas, resort islands or golf courses. This type of customer focus on landscape aesthetics and the degree of environmental damage caused by construction. The natural rust red appearance of weathering steel can be integrated into the natural landscape without the need for heavy machinery to damage vegetation.

Prefabricated Steel Bridges Target audience

Emergency Rescue and Army Engineering Department

It is suitable for emergency repair or construction of combat readiness passage after flood and earthquake destroy bridge. Modular prefabricated steel bridges (such as Bailey beam derivatives) can be stored in warehouses, transported by truck or helicopter after a disaster, and quickly assembled and opened to traffic by manpower or light equipment without professional power equipment.

Prefabricated Steel Bridges Target audience
011

Pour concrete abutments or install steel pile caps according to the supplied load counterforce diagram paper. Ensure that the elevation error of the support cushion stone is controlled within ± 5mm, and the anchor bolt hole position is reserved. The concrete strength must reach more than 75% of the design value before the beam can be erected.

022

Unload the steel members at the side of the bridge site. The main truss, cross beam and horizontal joint shall be assembled on the ground with high strength bolts according to the numbered drawings. It is recommended to use a torque wrench for final tightening at 100% of the specified torque value, and it is strictly prohibited to strike and correct the hole position.

033

For bridges with small span (<30m), large-tonnage truck cranes are used to directly hoist them in place. For canyons with large span or where hoisting platforms cannot be established, the cantilever pushing method guided by nose frame (Cantilever Launching) is adopted, and the bridge is smoothly pushed to the opposite abutment by rollers.

044

After the main structure is in place, install the prefabricated bridge deck or lay the steel grating. Guardrails, expansion joints and drainage systems will then be installed. Before opening to traffic, a detailed check of the connecting nodes must be carried out to ensure that all temporary supports have been removed and the bearings are working properly.

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FAQ

FAQ

Q1: What is the expected service life of Prefabricated steel bridges?
A: Designed in accordance with AASHTO and Eurocode standards, combined with the use of hot-dip galvanized or weathering steel materials, our prefabricated steel bridges are typically designed to last more than 100 years and require minimal maintenance for the first 40-50 years in normal environments.
Q2: How much load can this bridge bear? Can heavy trucks pass?
A: Yes. Our bridges are designed to fully comply with AASHTO HL-93 highway load standards and can withstand standard 72,000 lb (approximately 32.6 tons) design truck and lane loads. For mines or special transportation, we can customize the design of heavy-duty bridges carrying HS-25 or higher (100 tons +).
Q3: How long does it take to customize the 1 of a prefabricated steel bridge?
A: The production cycle of standard design is usually 6-8 weeks. For complex customized spans or special load requirements, it usually takes 10-14 weeks from engineering drawing confirmation to factory delivery. This is more than 50% faster than the cycle of cast-in-place concrete bridges.
Q4: How is transportation and logistics solved?
A: Our bridge adopts modular split design. The maximum component size is usually controlled within the loading range of 40-foot standard container or standard flatbed trailer (length <12m, width <2.5m). It can reach most ports and inland construction sites in the world without expensive over-limit transportation permits.
Q5: What is the cost of steel bridges compared to concrete bridges?
A: In terms of initial material cost, steel may be slightly higher than concrete. However, considering the savings of more than 50% of the construction period, reduced ground treatment costs, lower heavy equipment rental fees and long-term low maintenance costs, the total cost of the comprehensive project of Prefabricated steel bridges is usually very competitive.
Q6: Does the installation process require professional welding workers?
A: No need. Our prefabricated steel bridges are fully bolted, and all welding work is done in the factory and inspected. On-site installation can be completed only by ordinary technical workers using a torque wrench, without on-site welding, which not only reduces labor costs, but also avoids hidden dangers of on-site welding quality.
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